There are 4 methods ofsmall-batch production, includingCNC machining, 3D printing,vacuum duplicate moulding and rapid moulding. CNC machining is used to produce plastic parts, metal parts and crystal product. 3D printing is suitable for high-precise and complex prototype. Vacuum duplicate moulding is a kind of plastic model, and suitable for the small-batch prototype of ABS, nylon and other plastic materials with short production cycle and low cost.
Bordersun focus on small-batch production for 18 years, and we will choose appropriate production craft according to the quantity. When the quantity is less than 10 pieces, CNC machining will be applied. When the quantity is 10 to 100 pieces, vacuum duplicate moulding will be used. When the quantity is 100 to 1000 pieces, rapid injection will be used. Rapid moulding can reduce the number of dies and simplify structure of the die, so that to save cost. It is suitable for small-batch production of plastic parts.
Small-batch production can save the cost of time and materials, shortening the cycle of new product launch.Small-batch production relates closely with the model, which is the foundation of small-batch processing.
Vacuum duplicate moulding is not suitable to produce high-precise and complex prototype, therefore, we use 3D printing to complete the small-batch production. 3D printing needs no dies, jigs and fixtures, nor many operators. One operator can operate multiple printers. As long as the tray is big enough, multiple parts can be produced at one time, thus the research and development cycle of new product will be shortened effectively.
Small-batch precision sheet metal manufacturing includes various sheet metal machining, like laser cutting, stainless steel processing and welding. In past 18 years, Bordersun expanded business to fields of food, industrial equipment, aviation, high-speed railway, municipal works, electricity, communication, medical industry, rail traffic, hardware and furniture, electronics and electrical appliance, water supply and new energy, especially the small-batch processing of customized stainless steel and welded sheet metal, like the mechanical shell, frame and bracket, cabinet and cover. According to customers’ requirement, we will use the seamless welding of HYT 5.0. Because of the high quality and capability of processing, we got the recognition and trust of customers from over 30 countries worldwide.
Small-batch CNC machining is CNC processing of quantity from 10 to 1000. During the process, one operator can operate multiple machines. Small-batch CNC machining has strict requirement of consistency, but many small companies cannot guarantee the tolerance-stability and color-consistency of the same batch.
Small-batch rapid injection molding is suitable for the pilot run and the craft and function verification test of new product. With the development of industrial manufacturing, product’s circle time becomes shorter and shorter. To meet the demand of rapid verification, fast pilot run and advanced publication, rapid injection becomes more and more important for product designer and the moulding field.
Our factory specializes in manufacturing of Small-Batch Production Aluminium Partsl.
The process of urethane casting soft plastic prototype is a craft with vacuum duplicate dies. Generally, the hardness of soft plastic prototype is between 30 to 90 degrees, and the touch of the prototype is soft. The common soft plastic prototypes are the keyboard of remote and apparatus. Because of the fast processing and low cost, the cost of new product development is reduced greatly. It is suitable of small-batch production of soft plastic prototype, from 10 to 1000 pieces.
Bordersun is one of the famous China Vacuum Casting Manufacturing manufacturers and Vacuum Casting Manufacturing suppliers. Our factory specializes in manufacturing of Vacuum Casting Manufacturing.